Clarke Alternator Controller (CAC marine regulator)
The Clarke Alternator Controller allows fully automatic fast or
normal charging of lead-acid batteries via control of an
alternator. The batteries may be either engine starting, deep
cycle, liquid electrolyte, no maintenance sealed, or gel cell type.
While it is not recommended to mix types within the same bank, the
Clarke Alternator Controller can be easily adjusted to correctly
charge all types of lead-acid batteries. A front panel mode switch
is provided to allow either fast or normal charge. In addition, a
LED is provided which lights when the batteries have reached their
charged state and a relay activates allowing control of an external
device (warning buzzer, automatic shut down device, etc). The relay
contacts (common, normally open, and normally closed) are
completely isolated from the controller's internal circuitry and
are available via screw terminals on the front panel. Once
energized, the LED and relay remain in their on state until the
controller's enable line is switched off.
The Clarke Alternator Controller is protected from damage due to
shorted DC inputs or outputs. Care need be taken to avoid shorting
any high potential external inputs, AC or DC, to the relay
connections, or to the controller's connections. If the
alternator's connections are accidentally shorted, no damage will
occur to the controller. If the batteries or sense wires are
accidentally shorted, again no damage will occur. In essence, the
Clarke Alternator Controller is fault tolerant in almost all
applications.
The mode switch is provided to allow faster, fully automatic
charging while at anchor, yet normal operation while motoring for
long periods of time. Both modes provide safe, fully automatic,
full charge of lead-acid batteries.
There are three internal adjustments to accommodate different
types of lead-acid batteries. The adjustments set maximum field
current (2.5 to 5 amps), gassing point voltage (13.8 to 14.6
volts), and float voltage (13.2 to 13.8 volts). In normal mode, A
discharged battery is charged with maximum field current applied to
the alternator until the battery voltage increases to the set float
voltage, typically 13.8 volts. Maintaining the set float voltage,
the field current is reduced until only a small current remains. At
that point, the LED and relay are energized and only a small
current continues to maintain float voltage. The field current will
fluctuate to service any loads that may be present and cycling.
This provides three steps of charge, bulk charge, absorption, and
float. In the fast mode, maximum field current is continued until
the battery voltage increases to the set gassing point (bulk charge
phase), typically 14.2 volts, then field current decreases,
maintaining the gassing point (absorption phase). After the field
current reduces to a minimal value, the LED and relay energize, and
field current decreases and fluctuates to maintain the set float
voltage (float phase), the same as normal mode.
Clarke Alternator Controller Order Form
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To order the Clarke Alternator Controller via regular mail,
print and complete this order form, enclose payment in US funds and mail to:
Order from: Ship to:
Cameron Clarke _______________________________________
P.O. Box 1951
Carmichael, CA 95609 _______________________________________
_______________________________________
Qty Description Price Amount
____ Clarke Alternator Controller at US $149.00 each $_________
Postage and handling (anywhere in US or Canada) 6.00
Total amount $_________
Enclose total in US funds (Canadian funds gladly accepted, multiply
total amount by 1.5 i.e. if total is US $155.00, enclose CDN $232.50)
All orders sent via First Class mail. Please allow 4 weeks for delivery
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